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Monday, June 9, 2014

Tachometer; Tachometer types; Tachometer applications



A tachometer is a device which can be used to quantify the revolution rate of any rotating object for example motor or a rotating shaft. It's whether they may be rotating in the ahead or astern way and can be used to estimate rate on board boats and it uses in the marine engineering discipline at the same time. In this post you'll understand the working principle.

Tachometers are used in all vehicles to measure speed of vehicle also tachometers are used in industry for synchronizing of the machines. There are following types of  tachometers are described as below:-

Mechanical Tachometers
Magnetic Tachometers
A.C. Tachometers
D.C. Tachometers

Mechanical Tachometer
As you are able to see below such a tachometer in the diagram is just a linkage of rotating shafts, rotating weights and equipment.

Tachometer; Mechanical

    Mechanical tachometers use how the centrifugal force is determined by the speed of spinning and may be used to stretch or compress a spring that is mechanical. Vibrating reed, or a resonance, tachometer uses engine speed to be determined by a chain of tuned reeds by suggesting the machine's oscillation frequency.

These types of Tachometers are as Shown Above



Two primary drawbacks with this are that the weights that are mechanical have inertia and therefore not quite precise and second it doesn't give an indicator of the way of turning.

D.C. Tachometer
This is seen in the diagram and the essential magnetic flux is given by the permanent magnets for the functioning while the whirling movement is supplied by the input signal in the rotating shaft or motor whose rate must be quantified. DC Tachometer is equivalent to DC generator which generates DC signals which are used and processed for displaying the speed. DC Tachometers are also used in Industries for synchronization of machines i.e. for controlling the speed of whole machine.




Thus we see this device could be used as bridge as well on the control panel to tell responsibility officer or the duty engineer about direction and the rate of rotation.


Saturday, June 7, 2014

Transformer Basic operational principle

Working rule of Transformer


Transformer works on Faraday's law of electro-magnetic induction. Actually, mutual induction between two or more winding is responsible for transformation action in an electrical transformer.

What is Faraday's Laws?
According to such Faraday's regulations,
"Rate of change of flux linkage with respect to time is directly proportional to the induced EMF in a conductor or coil".


Fundamental principle of Transformer
Basic principle of transformer operation State that you've one winding in which an electric supply that is alternating supplies. The alternating current through the winding generates a consistently changing flux or alternating flux that surrounds the Winding. If any additional winding is introduced nearer to the previous one, obviously some portion of this flux will link with the 2nd. As this flux is constantly changing in its amplitude and direction, a change must be in linkage in the second winding. Faraday 's law of electro-magnetic induction, there must be an EMF induced in the 2nd. If the circuit of the winding is closed, there should be an electric current flowing through it. This is simplest method for describing transformer operation.

For better comprehension, we want to repeat the above description in a more short way here. Whenever alternating current is applied by us to a power coil, there may be an alternating flux surrounding that coil. If we bring yet another coil next to the first one, there'll be a changing linkage with that specific second coil. There may be clearly a speed of change in linkage regarding time in the coil, as the flux is alternating. Obviously emf will be induced in it as per Faraday's law of electromagnetic induction. This is the most basic notion of the theory.

Above diagrams are self explanatory how transformer action takes place.

The rotating which takes electric power from the supply, is typically called Main winding of transformer. This is the most basic concept of the theory of transformer.

The winding which gives the desired output voltage as a result of mutual induction in the transformer, is commonly called supplementary winding of transformer. Here in our above example it is first winding.

The above mentioned form of transformer is theoretically possible but perhaps not practically, because in open air quite tiny portion of the flux of the first rotating may link with second; therefore the electric current that flows via the closed-circuit of after, will be therefore modest in amount that it'll be difficult to measure.
The rate of change depends upon the quantity of connected flux with the second rotating. Therefore, it's wanted to be linked to the secondary winding to virtually all flux. This is economically and successfully completed by placing one reduced reluctance path typical to both of the turning. This low reluctance path is core of transformer, by which optimum number associated with the supplementary turning and of flux created by the primary is passed through. This is the most fundamental principle of transformer.
Chief Constructional Components of Transformer
A transformer's three principal components are,

1. Magnetic Core

The magnetic flux generated by the Main turning, that produce a sealed magnetic signal and will move by means of this reduced reluctance course related to extra rotating.
2. Primary Winding - 
Which generates magnetic flux if it is linked to supply that is electric.

3. Secondary Winding of transformer
The center is passed through by the flux, created by Main rotating, and the extra rotating may link together. This winding additionally lesions on an identical center and provides the desired output.


Induction motors working principle and why Induction motors are self starting while single phase motors not?

One of the electric engine that was most frequent utilized in many uses which is called induction engine. This motor can also be referred to as engine that was as asynchronous because it operates at a rate less than rate. In that, we must determine what's speed that is synchronous. Synchronous rate is the rate of rotation of the magnetic flux in a circular device and it is determined by the amount and frequency posts of the device. 

An induction engine constantly operates at a rate less than synchronous rate because the revolving magnetic field which can be generated in the stator may create flux in the windmill that'll make the windmill to move, but as a result of the lagging of flux present in the windmill with flux present in the stator, the windmill won't attain to its revolving magnetic field rate i.e. the synchronous rate. You will find essentially two kinds of induction engine that rely on the input signal offer - three-phase induction engine and single-phase induction motor. Single-phase induction engine isn't a self-starting engine which we'll discuss and three-phase induction engine is a personal-starting engine. Today in common we should provide two offer i.e. dual excitation to produce a device to move. If a DC engine is considered by us, we are going to provide one offer to yet another and the stator to the windmill through brush organization.

In induction engine just one offer is given by us, therefore it is not really uninteresting to understand that it operates. It is hardly complex, in the title itself we may recognize that there's induction procedure happened. Flux may produce in the coil as a result of flow of current, really when the offer is being given by us to the stator rotating. Today the rotor winding is ordered so it becomes short-circuited in the windmill itself. The flux in the stator may cut the coil and in accordance with Faraday's law of electro-magnetic induction may begin flowing in the coil, considering that the rotor Rings are short-circuited. Yet another flux may get created in the windmill, when the present may flow. Today there may be two flux, one is flux and to the flux and the rotor flux may lag yet another is windmill flux. For this reason, a torsion that'll make the windmill to move toward turning magnetic flux will be felt by the windmill. Therefore the velocity of the windmill may be depending up on the rate and the a-c supply may be managed by altering the input offer. It is the operating theory of an induction engine of either kind.

Kinds Induction Motor

 

SINGLE PHASE INDUCTION MOTOR

Split phase induction motor

Capacitor start induction motor

Capacitor start capacitor run induction motor

Shaded pole induction motor

THREE PHASE INDUCTION MOTOR

Squirrel cage induction motor

Slip ring induction motor

We'd mentioned above three-phase induction motor is self beginning and that single-phase induction engine isn't a self-starting. Just what exactly is self beginning? Then the machine is called self beginning, when the device begins operating mechanically with no outside pressure to it. For Instance we observe that when the key is pressed by us the lover begins to turn mechanically, therefore it's self beginning. It's self beginning although level to be notice that enthusiast employed in appliances is single-phase induction engine. How? It will be discussed by us how.

Three-phase Induction Motor are self-starting reason for the same is as below.

In three stage program, there are three single-phase point with 120deg stage difference. Therefore the revolving magnetic area is getting an identical phase variation that may make the windmill to go. If we contemplate three periods a, c and b, when period an is magnetized, the windmill may go towards the stage a turning, in another instant stage b may get magnetized and the windmill will be attracted by it and than stage c. Therefore the windmill may continue to turn.


Single-phase Induction Motor isn't self-starting wan't to know please read below:-

However, what about phase that is single. It's going to have just one stage nevertheless the windmill to move is made by it, therefore it is not quite uninteresting. Before that people should know by what method the difficulty is overcome and why single-phase induction engine isn't a self-starting engine. We are aware the a-c supply is a wave also pulsing magnetic flux in evenly dispersed stator winding is produced by it.


There may be no resultant torque generated at the beginning and thanks to this the engine doesn't operate, because pulsing magnetic flux may be supposed as 2 oppositely revolving magnetic areas. After providing the offer, if the windmill is made to move by outside pressure in either way, then the engine begins to operate. Producing the stator turning in to two rotating has resolved this issue, one is primary rotating and with the additional rotating in series and a capacitor is set still another is additional winding. A stage variation will be made by this when household current may flow-through the equally rings. When there'll be stage variation, a starting torque will be generated by the windmill also it's going to begin to move. Nearly we may observe the lover doesn't move when the capacitor is disconnected in the engine but if hand is rotated with by us it's going to begin to move. Therefore this is why of utilizing capacitor in the single-phase induction motor. There are lots of edges of induction engine making this engine to have broader use. It's having efficacy that is great up. But the motor's rate changes with force directed at the engine that's a drawback of the engine. The path of rotation of induction engine may readily be altered by altering the series of three-phase offer, i.e. if RYB is in forward way, the RBY may make the engine to turn backwards way. In single stage engine, the course may be corrected by treating the capacitor devices in the turning although this can be regarding three-phase engine.

Friday, June 6, 2014

Transformer Faults causes

Major causes of Faults in Transformers:-
1. Most common kind of fault being the turning to primary problems due to weakening of insulating material.
2. Power transformers in which there are On-load and off load tap changers this may possibly also difficulties.
3. All large transformers are oil submerged sort there is a possibility of oil leakage. Which may additionally results in problems that are significant.
4. Transformers experience large inrush currents if they happen to be un loaded that are abundant in harmonic content during switching.
5. A transformer might develop inter turn problems giving rise to local hot spots within the rotating.
6. Transformers may suffer from over fluxing due to under frequency operation at rated voltage. Over fluxing might also be triggered when the transformer is put through over-voltage at the rated frequency.
7. In case of sustained overload states, the transformer should not be permitted to function for long duration.

PROTECTION OF POWER
(A) DIFFERENTIAL PROTECTION
 This plan is useful for the protection of transformers against short-circuits that were internal. It supplies the best overall defense for internal errors. Nevertheless in the event of underground high-impedance grounding it cannot supply ground fault protection.
The differential present in transformers affects and should be considered while employing differential protection. These variables can result in a differential current also underbalanced power in & out conditions: 1.Magnetizing inrush current- The ordinary magnetizing current brought is 2-5% of the rated present. However during Magnetizing inrush the current may be as large as 8-30times the rated current for commonly 10 cycles, dependant on the transformer resistance.
2. Over-excitation-
This is usually of issue - transformer units. Transformers are commonly designed to function simply below the flux saturation level. Any further boost from the max voltage that is allowable degree (or Voltage/Frequency proportion), might cause saturation of the core, in turn leading to large boost in the excitation present drawn by the transformer.
3. CT Saturation
CT vividness can be led to by Outside problem voltages. This may cause relay operating current to flow due to distortion of the saturated CT current.
That secondary voltage levels and different main, is the major & secondary CT different types and percentages 5. Transformer Differential exchange To take into account the variants that were above less sensitive Percent Differential Relays with percentage characteristics in the range of 1-5 are used to transformers. Moreover, numeric relays restraints and in modern micro-processor can be implemented.
4.  Transformer Relay Connections:
Percent Differential Relay Connections Harmonic Restraint: The percent differential structure seems to mal-operate due to magnetizing inrush. The inrush current waveform is full of harmonics whereas the fault current that is interior consists of only the part that is essential. Therefore to solve the difficulty of inrush current, which will be neither an unusual state or a fault, additional discipline is produced which comes to picture simply during inrush condition and is ineffective during internal faults.
(B) LIMITED earth-fault Safety:
 A percent differential relay includes a particular minimal worth of pick up for faults that are inner. The relay not detects faults with current below this value. Turning-to- core faults, which are single stage to earth type, involving resistance that is high, fall in this group. Thus for such sort of faults GROUND FAULT PROTECTION that was CONFINED is used. This type of protection's reach must be limited to the winding of the transformer ; otherwise it might work for any ground fault, everywhere in the system, beyond the transformer the title of this structure.

EARTH FAULT PROTECTION FOR THE DELTA aspect OF DELTA STAR TRANSFORMER:
(C) Overcurrent PROTECTION:
Over-current protection is employed for the purpose of providing backup protection for transformers that were big. (above 5MVA).Two phase problem and one earth fault relay is sufficient to provide OC protection to star delta transformer.

(D) Safety AGAINST OVERFLUXING:
The magnetic flux increases when voltage increases. This causes increased iron reduction and magnetizing current. The core and core products gets heated and the insulation is changed. Safety is required where over-fluxing due to sustained over-voltage can occur. The flux density also raises and hence has over-fluxing's same result. The expression for flux Where phi flux, f = regularity, E = used voltage and K phi K E/f gives transformer, is a continuous.
To restrain flux, the percentage E/ f is controlled. The ratio must be detected, when it exceeds a threshold value. Digital circuits with appropriate relays are offered to quantify this ratio. Over-fluxing will not require tripping that is high velocity thus instantaneous functioning is unwanted when brief disturbances occur. But the transformer needs to be isolated in one or two minutes at the most if over-fluxing lasts.

(E) PROTECTION AGAINST OVERHEATING:
A transformer's evaluation depends on the temperature rise above an assumed maximum ambient temperature. Sustained overload isn't allowed if the normal temperatures is equivalent to the ambient heat that was presumed. The maximum secure overloading is that which does not overheat the winding. The maximum allowed temperature is about 95degC. Consequently the winding heat that's typically measured by thermal picture method is depended on by the safety against overload. In thermal image approach, a temperature detection apparatus like plastic resistor is placed in the transformer oil near the top. A CT is applied on the L.V. aspect to furnish current to a small heater. The temperature sensing the heater and device are put in a pocket that was small. The silistor is employed as a provider of a resistance bridge provided from the dc source that was stabilized. A device that was indicating is revived in the out of balance current of the bridge. Additionally the voltage through the silistor is used to some static control circuit which controls fans and cooling pumps, offers forewarning of overheating and ultimately trips the transformer circuit breakers.
(F) Safety AGAINST INCIPIENT FAULTS:
INCIPIENT FAULTS:
Faults that are not significant at the beginning but which slowly develops into severe mistakes are known as incipient faults.
BUCHHOLZRELAY:
This is a gasoline actuated relay. When a fault grows slowly, it creates warmth, therefore decomposing insulating material that is fluid or sound in the transformer. The disintegration of the insulating materials creates inflammable gases. The Buchholz relay gives an alarm when a given amount of gasoline is created. The evaluation of the gasoline collected in the exchange chamber indicates the fault's sort. A step is to adapt Buchholz relay, in between the transformer tank as well as the conservator. The Buchholz relay is a slow-acting device, the minimum operating period is 0.1 s and the average time is 0.2 s. Overly sensitive configurations of the mercury associates is unwanted since they're afflicted by false process on shock and shaking due to states like physical shock to tap changer procedure, the pipe and serious external problems.
Operating: When an incipient problem for example a -to- primary fault or an inter -change problem occurs on the transformer winding, there's intense heating of the oil. This causes gases to be separated from your oil. A build-up is of oil pressure creating oil to rush into the curator. A vane is put into surge of oil between the transformer and the conservator's path. A set of contacts, operated by this vane, is employed as trip contacts of the relay this output of Buchholz relay may be utilized to trip the transformer.
The Buchholz relay also has yet another set of contacts controlled by a drift. These contacts remain open when the transformer tank is filled with oil. However, in circumstance of leakage of disintegration or oil of petroleum, the drift sinks causing the contacts to close. Loss of oil will no doubt cause the transformer temperature to climb but will not warrant falling that is immediate. Consequently, generally these contacts are wired to alarm.
GAS EVALUATION:
The trapped gases in the curator can give precious clue to the sort of injury that takes location. This really is due to the fact that the insulation between the oil, all, the insulating material between the stampings of the core and the winding turns free specific gases when they get heated-up as a result of a fault. The presence of these gases can be used as a personal of a special type of harm that may have taken place inside the transformer.

PRESSURE reduction device:
An oil-pressure relief valve is fitted on top of the transformer tank. It's a spring restricted device located by the end of an oil relief pipe protruding in the highest part of the tank. Whenever a surge in the acrylic is developed, it bursts , thereby permitting the oil to discharge quickly. It works although the pressure exceeds 10 psi but closes automatically when the pressure drops below the crucial level. This avoids the tank's explosive rupture and the potential of hearth.
(G) Safety AGAINST FIRE :
 Power transformers are susceptible to fires from several sources. They often happen due to worsening of insulating material. This produces arcing which in turn over heats the insulating oil and causes the tanks to split; additional arcing then may start a fire. Fires are also originated by lightning and occasionally by grimy insulators on the outside the tanks. These dangers can be reduced by proper maintenance. Cautious protection against faults by shielding, grounding, lightning arresters, stifling devices and relays can also decrease the opportunity for a destructive fire. In spite of defense by these actions and maintenance that is skilled, the risk remains not fairly low, and there is a fire protection method often needed and always recommended. In addition, suppression systems are frequently installed.

Safety against fire (hydrogen) Safety of an electric transformer AGAINST LIGHTNING:

Lightning overvoltage spikes result from atmospheric discharges plus quite rapidly and later disintegrate their peak can be reached by them within several microseconds. The spike current can reach up to 10 times the rated transformer current and they present the greatest threat to transformers to the supply networks. Both short duration current that is high is produced by the cost in the surge impulse and long-duration continuing present impulse which influences the transformer insulation system. Protection against such over voltage spikes can be accomplished through the use of Lightning Arresters. The distance between the lightning (surge) arrester and the gear to be protected must be as brief and straight as possible. Hence, almost a safety that is ideal is given by consolidation of the surge arrester in the gear to be shielded.

Friday, May 30, 2014

Transformer On load Tap changer


ON Load Tap Changer
There is always requirement of variation of voltage at secondary side even when load is connected then on load tap changer is used for the same. In case of on load tap changer tapping’s on the winding are brought out through a terminal board to separate oil filled compartment in which the on-load tap changer switch is housed. This tap changer is in the form of switch with motorized control. Handle is also provided in case of emergency.




The essential feature of an on-load tap changing gear is the maintenance of circuit continuity throughout the tap changing operation. The circuit must not be broken otherwise there will be discontinuity of supply to load. Selector switch must not break current an additional separate oil filled compartment is used to house the diverter switch which breaks the load current by an interrupted arc. During that process carbon will be formed therefore oil in the diverter switch compartment must be prevented from mixing with oil in the main tank.  Oil in the selector switch tank might be connected to main transformer tank oil through conservator.

In case of on load tap changer continuity with next tap must be made before one tapping is left opened. Therefore, selector switch is on-load tap changers is a make before a break switch and during the period of transition from one tap to another, momentary connection must be made between adjacent taps. This will lead to short circuiting of turns between the adjacent tappings. Therefore, the short circuit current must be limited by including resistors or reactors.    



On Load tap changer winding connection are shown below where there is one Selector switch S1 is at Tap no.1 and other S2 is on Tap 2. The Diverter switch S3 is shown connecting tap 1 to the neutral point of the transformer winding and the Switching for the changeover to Tap2 is as follows:-

Transformer On load Tap changer, On Load Tap changer

1.      Contacts “a”and “b” are closed Resistance R1 shorted as shown. The load current flows from tap through contact b. This is the running position at Tap1.
2.      An External mechanism moves the diverter switch S3, contact b opens. The load current from Tap1 now flows through resistor R1 and contact a.
3.      As the moving contact of S3 continues it travels to the left, contact d closes and resistance R1 is open circuited. Both the resistances R1 and R2 are connected across taps 1 and 2 and the load current flows through these resistances to their mid point.
4.      When diverter switch S3 moves still further to left contact a is opened. The load current flows from Tap2 through resistance R2 and contact d.
5.      Finally as the Switch S3 reaches to extreme left position, contact c Closes and resistance R2 is short circuited. The load current from tap2 flows through contact a. This is running position for tap 2.
From above we have seen that there isn’t any movement of S1 and S2 and only there was movement of S3.
However , a further tap change is the same direction i.e. from tap 2 to tap 3 , is required, the selector switch S1 is moved to tap 3 before selector switch S1 is moved to Tap 3 before the diverter Switch S3 Moves. The diverter switch then follows the sequence as described above but in the reverse order.

To limit energy loss due to resistance, resistance should be kept for as minimum time in line as possible.  

Wednesday, May 28, 2014

Window A.C. and Split Air conditioner Working Principle and Circuits

Air conditioner as name suggests is an electrically operated equipment which perform following functions:-

1. Temperature
2. Humidity
3. Quality of Air

Air conditioners are becoming an integrated part of every household and Shops.






An air conditioner makes your home cooler. It performs the function of cooling by drawing heat out of house/Shop and transferred the same hear to outdoor unit of AC and replaces the the air in house or shop by colder air.

Inside a split Air conditioner there are following parts:-

1. Compressor
2. Condenser
3. Evaporator
4. Refrigerant

 Compressor function is to circulate refrigerant through outdoor unit and converts the same from gas to liquid.
The liquid is then forced through the indoor evaporator coil or cooling compartment. 
The indoor unit’s fan circulates the inside air to pass across the evaporator fins. The evaporator’s metal fins exchange the thermal energy with the air around it.  In Evaporator the refrigerant turns from liquid into vapor, removing any heat from the surrounding air. That heated air is removed from house/shop is replaced with cooled air.
From that point, the condenser or outdoor unit then turns the refrigerant vapor back into a liquid, removing any heat. By the time the fluid leaves the evaporator again, it is a cool, low-pressure gas, eventually returning to the condenser to begin its trip all over again. This process continues again and again until your home reaches the cooling temperature you want, as programmed and sensed by your thermostat setting.

AC working diagram for Window Air conditioner and Split Air conditioner is as below:-
Basic circuit for AC is as below



Air conditioner Circuit



Split AC Circuit:-
Split AC; Split Air conditioner






Monday, May 26, 2014

Earthing as Per Indian Standard IS 3043:1987




Earthing is very important part in every electrical system below are earthing pits design which are self explanatory:-

Earthing with copper plate:-


Copper Plate earthing as per IS 3043

GI earthing system:-
GI Earthing as per IS 3043
Pipe earthing:-


Pipe earthing design as per IS 3043:1987
Above Pics describe how to design earthing pits in electrical systems as per Indian Standard IS 3043:1987