High-Voltage Direct Current (HVDC): Working, Applications & Required Cables

 

High-Voltage Direct Current (HVDC): Working, Applications & Required Cables 

High-Voltage Direct Current (HVDC) technology has become the backbone of long-distance, high-efficiency power transmission in the modern energy landscape. As nations shift toward renewable energy, smart grids, and cross-border power exchange, HVDC emerges as the most reliable, economical, and scalable solution.



In this detailed article, you’ll learn:

  • What is HVDC?
  • How does an HVDC system work?
  • Where is HVDC used in real-world power systems?
  • Which types of cables are required for HVDC transmission?
  • Case studies, cost insights, engineering data, and future trends

Introduction: Why HVDC is Reshaping Global Power Systems

HVDC (High Voltage Direct Current) is a technology used to transmit electrical power over long distances with minimal losses, especially in cases where AC transmission becomes inefficient or technically limiting.

In the words of Nikola Tesla:

“The present is theirs; the future, for which I have really worked, is mine.”

Today, that future is driven by HVDC, powering intercontinental connections, offshore wind farms, and smart grid operations.


What is HVDC? 

A Clear, Engineer-Friendly Definition

HVDC stands for High-Voltage Direct Current Transmission, a system that transfers bulk electrical power using direct current (DC) instead of alternating current (AC).

πŸ”§ Why DC at High Voltage?

Because as voltage increases, current decreases, resulting in:

  • Lower line losses
  • Reduced conductor size
  • Longer feasible transmission distances
  • Higher stability
  • Better controllability

HVDC is especially beneficial when integrating renewable power, interconnecting regional grids, and ensuring grid reliability.




⚙️ How Does an HVDC System Work?

Here is a simplified flow:

  1. AC to DC Conversion
    A rectifier converts AC (from power plants) to DC.
  2. DC Transmission
    Power is sent over overhead lines or HVDC cables (submarine or underground).
  3. DC to AC Conversion
    An inverter station converts DC back to AC at the receiving end.
  4. Grid Synchronization
    Advanced control systems ensure stable integration with local grids.

πŸ”‹ Why choose HVDC over HVAC? (Comparison Table)

Parameter

HVAC

HVDC

Transmission Losses

High (10–12%)

Low (6–8%)

Max Distance

Limited

Thousands of km

Cable Feasibility

Difficult underwater

Ideal for submarine

Controllability

Limited

Excellent via power electronics

Cost

Cheaper line, costly maintenance

Costly terminals, cheaper line

Power Flow Control

No

Fully controllable

Conclusion: HVDC wins when distance is long, power is high, or network stability is critical.


🌍 Where is HVDC Used? — Real-World Applications

HVDC plays a vital role in modern power systems, especially where reliability, efficiency, and smart-grid compatibility matter.

1️ Long-Distance Power Transmission

Used where AC would cause excessive losses.

Examples:

  • China’s UHVDC lines (>2,000 km)
  • India’s Champa–Kurukshetra HVDC System (1,365 km)

2️ Offshore Wind Integration

Large wind farms (100–300 km offshore) transmit power via HVDC due to:

  • Cable efficiency
  • Compact converter stations
  • Remote controllability

3️ Interconnecting National Grids (Grid Synchronization)

HVDC links stabilize systems with different frequencies or phases.

Examples:

  • India–Sri Lanka (proposed)
  • Nordic–Europe HVDC interconnections

4️ Submarine Power Cables

HVDC is best suited for underwater transmission.

Examples:

  • NordLink (Norway to Germany)
  • BritNed (UK to Netherlands)

5️ Urban Underground Transmission

Where right-of-way is limited, HVDC uses:

  • Smaller cable corridors
  • Less electromagnetic interference

πŸ”Œ Types of HVDC Systems

HVDC technology primarily uses:

1. Line-Commutated Converter (LCC-HVDC)

  • Thyristor-based
  • Suitable for bulk power
  • Low losses
  • Requires strong AC grid

Used in:
India’s 6000 MW ±800 kV UHVDC links.

2. Voltage Source Converter (VSC-HVDC)

  • IGBT-based
  • Black-start capability
  • Superior controllability
  • Works with weak or isolated grids

Used in:
Offshore wind farms, urban underground systems.

3. Multi-Terminal HVDC

Connects 3+ HVDC stations — useful for:

  • Renewable corridors
  • Cross-border power sharing

🧡 What Cables Are Required for HVDC Systems? (Main Section)

HVDC cables are specially designed to handle:

  • High DC voltage
  • Low dielectric losses
  • Thermal stability
  • Moisture protection
  • Mechanical robustness (especially for submarine cables)

Below are the main types of HVDC cables:


1️ Mass Impregnated (MI) Cables — Traditional but Highly Reliable

These use:

  • Kraft paper insulation
  • Impregnated with high-viscosity oil/wax mixtures

Strengths

  • Extremely robust
  • Best for deep-sea installations (≥1000 m)
  • Operates at ±525 kV and above

Typical Uses

  • Large submarine HVDC links
  • Long-distance offshore transmission

2️ XLPE HVDC Cables (Cross-Linked Polyethylene) — Modern, Efficient, Cost-Effective

These are the most commonly used HVDC cables today.

Advantages

  • High dielectric strength
  • Excellent thermal performance
  • Environmentally safe
  • Lightweight
  • Lower cost than MI cables

Typical Voltage Levels

±320 kV, ±400 kV, ±525 kV XLPE systems.

Best For

  • Underground urban transmission
  • Offshore wind farms
  • Renewable evacuation corridors

3️ Oil-Filled HVDC Cables (OF)

  • Pressurized oil prevents voids
  • Used historically
  • Rare in modern projects due to complexity

🌑 Technical Insight — Why HVDC Cables Don’t Have Skin Effect?

Unlike AC, DC has:

  • Uniform current distribution
  • No reactive power
  • Lower thermal losses

This makes HVDC cables exceptionally efficient over long distances.


🧩 Typical HVDC Cable Construction

An HVDC cable consists of:

  • Conductor (Cu/Al)
  • Conductor screen
  • XLPE/MI insulation
  • Metallic sheath (lead/aluminum)
  • Bedding
  • Armoring (for submarine cables)
  • Outer PE sheath

Result: High reliability, moisture resistance, and strong mechanical performance.


πŸ“‰ Cost Insights: HVDC vs AC

Based on recent project data:

⏺ HVDC Converter Stations

  • $250M to $400M per terminal for ±320–500 kV systems
  • Up to $500M for UHVDC terminals

⏺ HVDC Cables

  • Submarine MI cable: $1.0M to $1.8M per km
  • XLPE underground: $0.5M to $1.2M per km

⏺ Overall Transmission Cost

HVDC becomes economical beyond 600–800 km overhead or 60–80 km submarine.


Inspirational Engineering Quotes to Support the Story

“Science can amuse and fascinate us all, but it is engineering that changes the world.” – Isaac Asimov

In HVDC’s case, it truly changes the energy landscape.

"Engineers like to solve problems. If there are no problems, they will create their own problems." – Scott Adams

The evolution from AC dominance to HVDC innovation is one such engineered solution.


πŸ“‘ HVDC in the Era of Smart Grids & IoT Monitoring

HVDC stations integrate with:

  • IoT sensors
  • SCADA systems
  • Real-time health monitoring
  • Predictive maintenance algorithms

This enhances electrical reliability — a critical factor when moving gigawatts of power.


⚠️ Interesting Question Inside

What happens if transformers fail in a smart grid using HVDC?

Failure at converter station transformers can cause:

  • Loss of controllability
  • Grid instability
  • Islanding
  • Increased switching stress
  • Blackouts in worst-case scenarios

Hence, redundant transformers and digital relays are essential.


πŸ“ˆ Future of HVDC: Where the Technology is Headed

By 2035:

  • More than 30% of global interconnections will be HVDC-based.
  • Offshore wind energy will rely almost entirely on VSC-HVDC.
  • UHVDC corridors (±800 kV to ±1100 kV) will expand across Asia.
  • AI and IoT-driven predictive control will become the norm.

Investors and engineers who understand HVDC today will lead tomorrow’s green energy revolution.


🏁 Conclusion (Main Keyword — HVDC)

HVDC is not just a technology; it's a transformational force enabling:

  • Long-distance power transmission
  • Efficient renewable energy integration
  • Smart, reliable grids
  • Cross-border energy exchange

With the right HVDC cables (XLPE, MI, or OF), utilities can ensure maximum power efficiency, reliability, and long-term cost savings.

As global demand grows, HVDC will become the cornerstone of modern electrical power systems.


FAQs

1. What is HVDC in simple terms?

HVDC (High Voltage Direct Current) is a system for transmitting large amounts of electricity over long distances with very low losses.

2. Where is HVDC used?

HVDC is used in long-distance power transmission, offshore wind farms, submarine cables, and interconnecting national grids.

3. What cables are used for HVDC systems?

The main HVDC cables are:

  • XLPE insulated cables
  • Mass Impregnated (MI) cables
  • Oil-filled cables (older systems)

4. Why is HVDC better than AC?

HVDC offers lower losses, higher efficiency, long-distance capability, and full power controllability.

5. What is the voltage range of HVDC cables?

Common ratings include ±320 kV, ±400 kV, ±525 kV, and up to ±1100 kV for UHVDC.


⚠️ Disclaimer

This article contains engineering insights, cost ranges, and technical opinions based on global project data. Actual values may vary depending on design, region, and technology updates. Always consult licensed professionals for project-specific decisions.


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